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Manufacturing Excellence Suite

Streamline Manufacturing

gears 4.0 – the modular Manufacturing Intelligence Suite designed to digitalize the packaging process for pharmaceutical companies.

  • Reduce Order Lead Times
  • Minimize Operational Disruptions
  • Boost Manufacutring Speed
  • Verify Production Readiness
  • Increase OEE
  • Minimize Material Waste
  • Reduce Order Lead Times
  • Reduce Unplanned Downtime
  • Boost Manufacutring Speed
  • Increase Safety & Efficency
  • Increase OEE
  • Minimize Material Waste
Features
Features

Comprehensive Features

Leverage our solution to optimize efficiency, reduce downtime, and achieve seamless production control and most importantly reduce costs and  stress.

Downtime Planner

Downtime Planner streamlines maintenance scheduling, reducing unplanned downtime by optimizing equipment servicing, enhancing productivity, and minimizing operational disruptions.

Production and Serialization Insights

Gain production and serialization insights for informed decision-making and streamlined operations. gears 4.0 is vendor independent so you can attach different types of serialization systems to it.

Advanced Search and BI Center

Access advanced search and BI capabilities in one centralized platform for comprehensive data analysis and evidence-based decision-making.

Spare Parts Management

Streamline spare parts management for optimized inventory levels and minimized downtime in equipment maintenance.

Production Line Remote Control Center

Efficiently oversee and manage production lines remotely, ensuring optimal performance and productivity.

Central Machine Log Repository (AI)

Utilize AI to centralize machine logs, facilitating efficient data storage, analysis, and proactive maintenance strategies for enhanced operational performance.

Production Readiness Checks

Conduct thorough production readiness checks to ensure equipment, processes, and personnel are prepared for efficient and successful manufacturing operations.

Small Volume Packaging Planner

Optimize packaging planning for small volumes, ensuring cost-effectiveness, efficiency, and timely delivery while maintaining quality standards and customer satisfaction.
    Sneak Peak into the

    Downtime Planner

    Take a look at our Downtime Planner. Streamline maintenance and minimise disruption for maximum efficiency.

    • Environment Builder

      The Environment Builder creates a detailed digital hierarchy of your manufacturing systems from company level to individual cells of a production line. It allows you to attach maintenance and operation manuals directly to the corresponding equipment, ensuring easy access to essential information. With the line readiness assessment and line capability metrics, you can now evaluate quickly which lines are qualified and capable to run your materials.

    • Workflow

      Utilize the Downtime Wizard for creating downtimes with automated suggestions based on production impact. This tool simplifies the process of scheduling and managing downtimes effectively.

    • Insights

      Gain deep insights with an advanced interface designed for meticulous scrutiny of timelines, activities, tasks, and order impacts. This platform supports collaborative strategies for efficient downtime management.

    • Stay in Control

      The Gantt Dashboard offers a clear, streamlined view of upcoming maintenance tasks. With an integrated duties segregation framework, it ensures precise monitoring of ongoing work. This system facilitates easy task creation and delegation, enhancing team coordination and efficiency.

    • Environment Builder

      The Environment Builder creates a detailed digital hierarchy of your manufacturing systems from company level to individual cells of a production line. It allows you to attach maintenance and operation manuals directly to the corresponding equipment, ensuring easy access to essential information. With the line readyness assessment and line capability metrics, you can now evaluate quickly which lines are qualified and capable to run your materials.

    • Workflow

      Utilize the Downtime Wizard for creating downtimes with automated suggestions based on production impact. This tool simplifies the process of scheduling and managing downtimes effectively.

    • Insights

      Gain deep insights with an advanced interface designed for meticulous scrutiny of timelines, activities, tasks, and order impacts. This platform supports collaborative strategies for efficient downtime management.

    • Stay in Control

      The Gantt Dashboard offers a clear, streamlined view of upcoming maintenance tasks. With an integrated duties segregation framework, it ensures precise monitoring of ongoing work. This system facilitates easy task creation and delegation, enhancing team coordination and efficiency.
    microtom information technology

    Who we are

    For over 10 years, microtom has specialised in harmonising the pharmaceutical supply chain.

    Our ultimate goal is to make pharmaceutical manufacturing more efficient, cost-effective and reliable.

    Always with the patient’s safety in mind.

    More about microtom